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Quality American vacuum formed plastic manufacturers

Vacuum forming, which is a version of thermoforming and one of the oldest plastic forming methods, occurs when a sheet of plastic is heated and formed onto the surface of a single-surface mold by a vacuum. Only one side of the plastic sheet is shaped using the mold.

This process is typically used for larger products / parts at smaller production runs and is good for rapid prototyping. It allows for lower setup and design costs compared to higher-volume plastics manufacturing processes such as injection molding. Use of the vacuum forming method is common in many automotive components such as bumpers and door interiors, engine covers, parts for ATMs / kiosks, and plastic packaging.

Need to find a vacuum formed plastic supplier? Sourcing your product in America reduces your delivery times, costs, and environment impact. Use Mark1 to easily find & compare from over 400 US suppliers that specialize in vacuum formed plastics.

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Certifications


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TX

Insul-Fab, Division of Concote Corp.

Insul-Fab offers a wide range of cutting and fabrication techniques, from traditional die cutting to state-of-the-art laser cutting, waterjet cutting and CNC machining and routing. In addition, we have expanded into three-dimensional part forming and molding, a capability which allows us to manufacture parts with enhanced form, fit and function.

www.insulfab.net(800) 442-1338

NY

Kintz Plastics, Inc.

Universal Plastics Latrobe is a custom extrusion blow molder which manufactures for medical, waste management, automotive, safety equipment, lawn and garden, recreational equipment and large capacity potable water bottles. Our 120,000sq. ft facility has blow molding machines ranging in size from 1.5 lbs. to 30 lbs. with part size capabilities ranging from 18 grams to 40 pounds and part dimensions... as large as 36” by 66”. We have multiple shuttle machines with continuous extrusion capabilities as well as an expertise in numerous materials including HDPE, PP, PC, and PETG. As a complement to our blow molding capabilities, we also offer injection molding services with 2 machines in the 225 ton range.Read more

www.kintz.com(518) 296-8513

NJ

MODRoto

Meese implemented the first plastic laundry carts in the early 1970s.Meese is the originator of the popular and often-copied 72P.Meese trademarked the name Poly-Trux®.Meese was the first rotomolder in North America to invest in fully automated rotational molding systems, adding two “Leonardo” machines in 2008.Meese rotomolding machines produce parts more efficiently with less waste, combined with... the ability to control extremely tight tolerances.Meese has invested in the use of High-Density Polyethylene, which allows for stronger but lighter and safer products than many competitors.Read more

www.meese-inc.com/(800) 829-4535

MI

Robinson Industries, Inc.

Robinson Industries strives for the highest standards for all of our products, the environment and our manufacturing practices which is why we are certified in ISO 9001:2015. Many are surprised to find out we are also a woman-owned business. In order to become a woman-owned business, Robinson Industries completed formal documentation requirements and a site visit process administered by one of W...BENC’s 14 Regional Partner Organizations. WBENC Certification validates that the business is 51 percent owned, controlled, operated, and managed by a woman or women. WBENC Certification gives women-owned businesses the ability to compete for real-time business opportunities provided by WBENC Corporate Members and government agencies.Read more

www.robinsonind.com(989) 465-6111

MN

Gemstar Manufacturing

We have hundreds of sizes and countless customization options to meet your project specifications. We partner with you to identify all your case needs and design the ideal solution for your application. There are many options for customizing the interior of your case, including foam in a variety of materials, molded inserts, brackets, panel mounts, hook and loop straps - just to name a few. We p...artner with you to learn the parameters and then create the best custom solution for your project. See our list of case sizes to download CAD and specs to support your project.Read more

www.gemstarmfg.com(800) 533-3631

NY

Howell Packaging ( A div. of F.M. Howell & Co.)

Howell Packaging is an FDA-registered contract packager for pharmaceuticals, medical devices, and consumer products. Our multiple capabilities and versatile line configurations enable us to take on a wide range of projects. We offer packaging and warehousing in a controlled environment and supply chain project management - our "total service" pledge. Howell's proven quality assurance procedures, ...especially written for pharmaceutical applications, will follow your project from start to finish. Howell engineering and design services include complete prototyping and sampling.Read more

www.howellpkg.com/(607) 734-6291

NJ

Productive Plastics, Inc.

Our half century of ongoing innovation has served us well. More importantly, it has enabled us to provide our customers with a truly refined thermoforming manufacturing process that produces the highest quality, creates more precise components, reduces waste and provides a stream of services at the most cost effective prices. All this adds up to make Productive Plastics one of the most innovativ...e plastic thermoforming companies in the world.Read more

www.productiveplastics.com/(856) 778-4300

IL

CPM Industries

At the core, CPM Industries is a pattern shop, but since 1960, we have forged partner relationships with some great foundries. These foundries are experts in producing quality castings. It is with our relationships, experience, and willingness to take on new challenges that has made us into one of the nation's leading casting suppliers.

www.cpm-industries.com(888) 928-6441

WI

Hampel Corp.

Hampel is certified ISO 9001:2015, an international business standard adopted by numerous countries around the world. ISO specifies a process approach to improve effectiveness of a company’s quality management system. Hampel’s certification establishes quality processes ensuring the on-time delivery of the highest-quality parts and design solutions. Throughout our history of thermoforming innovat...ion, advancing capabilities and expanding partnerships with leading OEMs, Hampel has earned a variety awards and recognitions for thermoforming and business excellence.Read more

www.hampelcorp.com(800) 494-4813

MA

POBCO, Inc.

POBCO standard and custom products are made from plastics (bearing-grade and food-grade) and lube-filled hardwood. Products include bearings, wear strips, rollers, guide rails, chain guides and conveyor components. POBCO can cross reference parts from McMaster, Grainger, MSC, Martin, Boston Gear, Valu Guide, Systemplast, Fenner and other manufacturers.

www.pobcoplastics.com(800) 222-6376

IN

Meyer Plastics, Inc.

At Meyer Plastics, Inc. it’s our job to provide you with superb products and materials. We carry many of the industries leading brands at competitive pricing. With our comprehensive catalog of specialized plastics products, we offer a variety of plastics solutions to fit your needs. Our materials and products are stocked locally, so delivery is fast and reliable. Meyer Plastics, Inc. knows that ...you depend on your supplier for availability of all the products you could possibly need and our goal is to offer as many lines of adhesives, plastics, sealants, and sign and graphic materials as your needs could dictate.Read more

www.meyerplastics.com(800) 968-4131

IL

Profile Plastics

Profile Plastics has developed a facility, an organizational structure and a manufacturing process that allows us to consistently produce hundreds of thousands of parts per year. With the 50 years of thermoforming experience, Profile has established itself as an industry leader in providing solutions to OEM customers. Profile Plastics provides custom vacuum, pressure and twin-sheet thermoformed s...olutions that are highly aesthetic and dimensionally accurate. Our staff of engineers, our experienced and dedicated work force, and our state-of-the-art facility is ready to assist you in providing innovative solutions for your thermoforming requirements. Read more

www.thermoform.com(847) 604-5100

CA

Ray Products, Inc.

For 70 years, Ray Products has been helping our customers create 3D thermoformed plastic parts. Using some of the most advanced machinery and materials in the business, we work with a wide variety of industries to create the parts you need.

www.rayplastics.com(800) 423-7859

IL

Tek Pak, Inc.

We provide fast turnaround times without compromising quality; most of our production runs average just two weeks and rush services are available. Our engineers partner with you for production tooling for the food, medical, electronics and industrial markets. Thermoforming molds are our speciality. Tek Pak is focused on the development of quality thermoformed products at a speed that is uncommon ...for the industry. Our team of expert designers and engineers have decades of experience providing product development services for demanding high-tech industries. Read more

www.tekpak.com/index.html(866) 901-8073

IL

American Louver Co.

American Louver diffusers and grilles are meticulously designed to provide superior functionality and aesthetics. Our exclusive polymer-based Stratus™ line won’t chip, fade or corrode even in the most challenging conditions. American Louver products are built to last. Our grilles and registers feature all aluminum construction with a meticulously engineered frame and core for extra strength. Even... our newest product, Stratus™ Diffusers, are made from engineered polymers that are corrosion and mildew resistant. Read more

americanlouver.com/(800) 772-0355

NY

Auburn Vacuum Forming Co., Inc.

Located in Upstate New York, Auburn Vacuum Forming Co., Inc. is a manufacturer of vacuum formed and pressure formed plastic parts for mid-size and larger companies serving the general industrial, medical and transportation markets since 1969. These custom made parts normally involve secondary CNC machining and further value-added assembly work. Our staff is supported in those efforts with in-hous...e services including computer aided design, pattern, mold and fixture construction. Read more

www.avfco.com(315) 253-2440

IN

CNC Industries

CNC Industries currently has a total of 41 high-speed CNC machines, all of which were purchased new. Each machine is equipped with a variety of custom built setup and work holding fixtures which aid in efficient change-over times. It’s all about performance! At CNC Industries we take pride in our productivity and efficiency in all operations. We purchase brand-new equipment from the best manufa...cturers in the business so that we always have the latest and most cost efficient technology available. Read more

cncind.com/(260) 490-5700

PA

CW Thomas

Our leadership in the fields of quality manufacturing engineering, mold design and thermoform plastic manufacturing and assembly have granted CW Thomas a stellar reputation, and lead to parnerships with many major product manufacturers. From aerospace and transportation, to medical diagnostics, clients across a wide array of industries have come to rely on CW Thomas’ unrivaled thermoforming proce...ss, backed by a Quality Management System certified to ISO 9001:2015 and AS 9100:2016. Read more

www.cwthomas.com(800) 523-0856

MI

Detroit Forming, Inc.

DFI is one of the leading designers and manufacturers of rigid plastic packaging with manufacturing facilities located to meet your supply chain demands. We have become a leader in the Polystyrene Packaging industry earning a solid reputation for quality, service and competitive pricing. Our commitment to our customers and our products has allowed us to become an innovative manufacturer, supplyi...ng the world market. Read more

www.detroitforming.net/(248) 352-8108

OH

Eger Products, Inc.

Since 1969 Eger Products has been a leader in the plastics industry. With unmatched capabilities in dip molding, rotational molding, and vacuum/thermoforming, Eger creates some of the highest-quality products available, and they are all engineered and manufactured in our facilities. By producing all our proprietary products in-house, we can guarantee the highest quality and quickest delivery.

www.egerproducts.com/Default.aspx(877) 265-9925

MA

Empire Group

When excellence is required in product development and manufacturing, Empire Group is the go-to service provider on the East Coast. Centrally located in Greater Boston, MA, we’re ideally positioned to service manufacturers in the North & South East U.S. With our extensive selection of in-house product development services, your possibilities for bringing new product ideas to fruition are endless.... Whether you're new to product development or a long-time PD pro, in need an entirely new product platform, or simply need 3D printed parts overnight, we're here to help you navigate through the process with ease. Read more

www.empiregroupusa.com(888) 807-9490

OH

Global Body and Equipment Co.

Our state-of-the-art Lasers, Turret Presses, Punch Presses, Robotic Welders, Paint Line, machining centers, lathes and Press Brakes are all CNC programmed to your exacting specifications for precision cutting, shaping, forming, machining and painting.

www.cncmetalproducts.com/(330) 264-6640

IN

Medallion Plastics, Inc.

We manufacture and ship quality USA-made products throughout the world. We never lose sight of the fact that we work for you, our customer and partner. Medallion Plastics is a one-stop-shop that can bring your project from concept to production. We pride ourselves on our ability to create custom and complex products from scratch, all in a timely fashion. We have the equipment, personnel, and expe...rtise we need to not only get the job done, but to also excel at it.Read more

www.medallionplastics.com(574) 522-7527

IA

Plastics Unlimited

Some companies are defined by their standards of excellence. Plastics Unlimited puts it in writing. As a continuing major supplier to brands with challenging demands, all of our customers benefit from our commitment. As an approved supplier for the growing list of companies below, we can offer your business the confidence, performance, and consistency of a quarter century of unlimited quality and... service. That’s how we grew from a single thermoforming machine, to the state of the art facility that we are today. Read more

www.plasticsunlimited.com/(563) 689-4752

WI

Process Retail Group, Inc.

World Class Manufacturing is a constantly evolving process that grows and perfects itself using the contributions of many individuals across the globe each and every day. It’s our team here, talking to your team there, video chatting with that partner over there …. And it happens at all hours of the day!

www.processretailgroup.com/(262) 782-3600

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